PressureJet's High Pressure Hydro Test Pump and System is used for hydrostatic testing and leak detection of tubes, seamless pipes, cross-country pipelines, composite cylinders, pressure vessels, boilers, valves and other critical components. It supports low-volume tests of hundreds of litres at pressures up to 1400 bar and high-volume tests of hundreds of thousands of litres at pressures up to 500 bar. PressureJet lists oil and gas, power, construction and infrastructure users.
High Pressure Hydro Test Pump and System
Ensure Leak-Free Performance with PressureJet Hydro Test Pumps
PressureJet High Pressure Hydro Test Pump and Systems deliver accurate, safe, and reliable hydrostatic testing for tubes, seamless pipes, cross-country pipelines, composite cylinders, pressure vessels, boilers, valves, and other critical components. Designed for low-volume testing (hundreds of liters) at high pressures up to 1400 bar and high-volume testing (hundreds of thousands of liters) at low to medium pressures up to 500 bar, these systems ensure precise leak detection and protect component integrity with advanced safety relief and control mechanisms.
With flow ranges from 8 LPM to 485 LPM, pressures from 70 bar (1000 PSI) to 1400 bar (20,000 PSI), and power ratings from 30 HP to 180 HP, pumps are available in electric motor-driven variants for frequent on-site use and diesel engine-driven models for remote locations, oilfields, and industrial plants, offering flexible, high-performance solutions across all industrial hydrostatic testing requirements.
Applications of PressureJet Hydro Test Pump Systems
PressureJet hydro test pumps are widely used across industries for rigorous pressure testing and leak detection:
- Pipes and Tubes: Hydrostatic testing of cross-country pipelines, heat exchanger tubes, and industrial tubing
- Cylinders & Vessels: Hydro testing of pressure vessels, boilers, and composite cylinders
- Valves & Castings: Checking valves, flanges, and critical cast components for leaks
- Industrial Components: Pumps, compressors, and fabricated assemblies
- Oil & Gas: Hydro testing of pipelines, manifolds, and pressure vessels
- Construction & Infrastructure: Testing pipelines, water supply systems, and industrial installations
Leverage PressureJet’s mastery in high-pressure pump selection for cross-country pipelines.
Consult us for uniquely designed testing pump combinations — optimized for maximum ROI, superior performance, and unmatched quality.
PRODUCT RANGE
1000 Bar to 1400 Bar - VC
Power: 50 HP - 60 HP
1000 Bar to 1400 Bar - EAC
Power: 25 HP - 40 HP
1000 Bar to 1400 Bar - KDD
Power: 100 HP - 150 HP
ACCESSORIES
S-20 Safety Valve
- Ensures maximum safety by releasing excess pressure automatically.
- Compact S-20 Safety Valve built for reliability and long life.
- Quick response mechanism for over-pressure protection.
- Widely used in hydro jetting, descaling, tube cleaning & industrial cleaning.
T 60 Pressure Regulating Valve
- Delivers precise pressure regulation for large high-flow pump systems
- Heavy-duty T-60 PRV designed for maximum industrial performance.
- Simple to install with low maintenance requirements
- Perfect for hydro test, descaling, tube cleaning, sewer jetting & industrial cleaning applications.
Rupture Disk
- Rupture disk provides instant pressure relief to protect pumps and operators from overpressure.
- Designed for precise burst pressure ratings to safeguard ultra-high pressure systems.
- Compact design allows easy integration into high-pressure jetting systems.
- Essential safety device for hydro blasting, heat exchanger & industrial cleaning systems.
Ball Valve
- Full-bore high-pressure ball valve ensures smooth, unrestricted flow with minimal pressure loss.
- Handles pressures up to 1400 BAR with precision-sealed ball and seat mechanism.
- Suitable for hydro testing and industrial fluid systems.
- Ideal for high pressure cleaning, and industrial process systems.
Sand Filter
- 80–100 micron precision sand filtration for fine particle and scale removal.
- Extends pump, nozzle, and valve life by preventing contamination and abrasion.
- Available in MS, SS, and FRP construction with optional backwash system.
- Ensures stable pressure and consistent filtration in descaling operations.
Basket Filter
- High-accuracy pressure gauge for continuous monitoring up to 1500 BAR.
- Built with stainless steel casing and glycerin-filled design to resist vibration and corrosion.
- Provides real-time, precise readings for pump performance and safety assurance.
- Available in bottom or back mount designs with multiple dial sizes for easy integration.
Frequently Asked Questions
The right pump depends on test volume and pressure. PressureJet supports high-volume pipeline testing (hundreds of thousands of litres) at low to medium pressures up to 500 bar, and low-volume testing at pressures up to 1400 bar. Its hydro test pumps span 70 bar (1000 PSI) to 1400 bar (20,000 PSI) and 8 to 485 LPM. PressureJet also offers uniquely designed pump combinations for cross-country pipelines on consultation.
PressureJet hydro test systems cover pressures from 70 bar (1000 PSI) to 1400 bar (20,000 PSI) and flow from 8 LPM to 485 LPM, in three bands: 70–500 bar, 500–1000 bar and 1000–1400 bar. In the 1000–1400 bar band, the listed trolley-mounted series are the EAC (25–40 HP), VC (50–60 HP, with tank) and KDD (100–150 HP).
Yes. PressureJet offers hydro test pumps in electric motor-driven versions for frequent on-site use and diesel engine-driven models for remote locations, oilfields and industrial plants. The hydro test range on the page spans 70–1400 bar and 8–485 LPM, so the pressure, flow and drive type should be confirmed together with PressureJet when specifying a diesel-driven unit.
PressureJet describes its hydro test systems as having advanced safety relief and control mechanisms that protect component integrity during testing. Accessories listed on the page include the S-20 safety valve, which releases excess pressure automatically, a T 60 pressure regulating valve for large high-flow systems, a rupture disk for instant overpressure relief on ultra-high pressure systems, and a full-bore ball valve rated up to 1400 bar.
PressureJet offers diesel engine-driven hydro test pumps for remote locations, oilfields and industrial plants, alongside electric motor-driven models. A 300 bar duty falls inside the 70 to 500 bar band of the PressureJet High Pressure Hydro Test Pump and System range, which covers 8 to 485 LPM. The page does not list a specific 300 bar diesel model, so confirm the model, flow and power with PressureJet.
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